Briggs-stratton 5900692 User Manual
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7/2007 1
5101092
Rev No. 02
TP 300-7333-02-M2-SP
Dealer Setup
& Adjustment Instructions
S200X - 25HP, 27HP & 32HP
61” & 72” Mower Deck
TABLE OF CONTENTS:
SETUP PROCEDURES
Quick Setup List ................................................................2
Uncrating............................................................................3
Battery Installation ............................................................3
Tractor Assembly ..............................................................4
Motion Control Handle Assembly ....................................4
Seat Assembly .................................................................4
Roll Bar Assembly.............................................................5
Check Fluid levels .............................................................6
Check Engine Oil Level ...................................................6
Check Hydraulic Oil Level................................................6
Check Tire Pressure..........................................................6
Mower Assembly ...............................................................7
Check Torque - Mower Blades ........................................7
Install Deck Pusher Bars (72” Models) ...........................7
Install The Mower Deck (72” Models)..............................8
Check Deck Rod Timing ...................................................9
Deck Leveling Adjustment .............................................10
Check Deck Drive Belt ....................................................11
Lubrication .......................................................................12
Adding Fuel......................................................................13
Starting The Engine ........................................................13
Perform Safety Checks ...................................................14
Functional Tests.............................................................14
Safety Interlock System .................................................14
ADJUSTMENT PROCEDURES
Seat Adjustment ..............................................................15
Seat Adjustment (Suspension Seat)..............................15
Motion Control Handle Adjustment ...............................16
Return-To-Neutral Adjustment .......................................17
Neutral Adjustment .........................................................17
Parking Brake Adjustment .............................................18
ATTENTION SETUP PERSONNEL:
Sections and items denoted by the Setup symbol
provide the information necessary to fully assemble,
test, and prepare the units described above for
delivery to your customers.
A Quick Setup List
is provided on page 2 of this booklet
to help you identify and check that the items have been
performed.
Additional information concerning functional tests,
general adjustment procedures, and the location of
normal lubrication points are included in these
instructions.
Although all required lubrication and normal adjustments on
factory-assembled components are done at the factory, this
additional information is provided to assist you in ensuring that
each unit is delivered to the customer in proper working order.
The safety warnings provided in this guide and in
the operator's manual included with the unit contain
important information that must be obeyed when
assembling, setting-up, operating, servicing,
transporting, or storing the unit.
These warnings are highlighted by the safety alert triangle
symbol shown above, which signifies that an important safety
message is being provided.
You must read, understand, and follow these warnings and
instructions, and use safe shop and work practices at all
times while working on or around this unit and all other
outdoor power equipment.
Model No. Description
5900664 S200XKAV2561, 25HP Kawasaki w/ 61” Mower
5900692 S200XK2761, w/ 27HP Kohler & 61” Mower
5900695 S200XKAV2761 S/S, 27 Kawasaki w/61” Mower
5900693 S200XBV32 S/S, 32 B&S w/61” Mower
5900694 S200X/72, 72” Mower Deck
This Dealer Setup Instruction covers the following products:
- Dealer Setup 1
- & Adjustment Instructions 1
- Quick Setup List 2
- Uncrating 3
- Battery Installation 3
- Assembly 4
- Roll Bar Installation 5
- Fluid Levels 6
- Check Tire Pressures 6
- Check the Mower 7
- Install Deck Pusher 7
- Bars (72” Models) 7
- Install the Mower Deck 8
- (72” Models) 8
- Check Deck Rod Timing 9
- Deck Leveling 10
- Adjustment 10
- Check Deck Drive Belt 11
- Lubrication 12
- Adding Fuel 13
- Starting The Engine 13
- Safety Checks 14
- Perform the 14
- Procedures 15
- Motion Control Handle 16
- Return-To-Neutral & 17
- Neutral Adjustment 17
- Parking Brake 18
Summary of Contents
Page 1 - & Adjustment Instructions
7/2007 15101092Rev No. 02TP 300-7333-02-M2-SPDealer Setup& Adjustment InstructionsS200X - 25HP, 27HP & 32HP61” & 72” Mower DeckTABLE OF C
Page 2 - Quick Setup List
S200X 25HP & 27HP - 61” Mower DeckTP 300-7333-02-M2-SP7/200710Figure 18. 2 x 4 LocationsFigure 19. Hanger Chain AdjustmentDeck LevelingAdjustmen
Page 3 - Battery Installation
S200X 25HP & 27HP - 61” Mower Deck7/2007 11TP 300-7333-02-M2-SPCheck Deck Drive Belt1. Lower the mower deck to its lowest cutting position.2. Remo
Page 4 - Assembly
S200X 25HP & 27HP - 61” Mower DeckTP 300-7333-02-M2-SP7/200712LubricationLubricate the unit at the locations shown in Figure 25through 28 as well
Page 5 - Roll Bar Installation
S200X 25HP & 27HP - 61” Mower Deck7/2007 13TP 300-7333-02-M2-SPFigure 29. Adding FuelA. Fuel CapAAdding FuelTo add fuel:1. Remove the fuel cap (s
Page 6 - Check Tire Pressures
S200X 25HP & 27HP - 61” Mower DeckTP 300-7333-02-M2-SP7/200714Perform theSafety ChecksFunctional Tests1. Check the tractor for loose bolts, screws
Page 7 - Bars (72” Models)
S200X 25HP & 27HP - 61” Mower Deck7/2007 15TP 300-7333-02-M2-SPAdjustmentProceduresSeat AdjustmentSee Figure 30. The seat can be adjusted forward
Page 8 - (72” Models)
S200X 25HP & 27HP - 61” Mower DeckTP 300-7333-02-M2-SP7/200716Motion Control HandleAdjustmentThe control levers can be adjusted in three ways. The
Page 9 - Check Deck Rod Timing
S200X 25HP & 27HP - 61” Mower Deck7/2007 17TP 300-7333-02-M2-SPReturn-To-Neutral &Neutral AdjustmentRETURN-TO-NEUTRAL ADJUSTMENTTo determine i
Page 10 - Adjustment
S200X 25HP & 27HP - 61” Mower DeckTP 300-7333-02-M2-SP7/200718Figure 35. Parking Brake AdjustmentA. Brake SpringB. Adjustment NutParking BrakeAdj
Page 11 - Check Deck Drive Belt
Briggs & Stratton Yard Power Products GroupCopyright © 2007 Briggs & Stratton CorporationMilwaukee, WI, USA. All rights reserved.The Snapper
Page 12 - Lubrication
S200X 25HP & 27HP - 61” Mower DeckTP 300-7333-02-M2-SP7/20072Quick Setup List -Page Setup Procedure Steps to Perform3 Uncrating ❏ Remove Crate &am
Page 13 - Starting The Engine
S200X 25HP & 27HP - 61” Mower Deck7/2007 3TP 300-7333-02-M2-SPUncrating1. Using a reciprocating utility saw or equivalent, cutcrate away from bott
Page 14 - Perform the
S200X 25HP & 27HP - 61” Mower DeckTP 300-7333-02-M2-SP7/20074TractorAssemblyMotion Control Handle Assembly1. Remove the handles and mounting hardw
Page 15 - Procedures
S200X 25HP & 27HP - 61” Mower Deck7/2007 5TP 300-7333-02-M2-SPRoll Bar InstallationInstall the Roll Bar1. Unpack the roll bar and hardware from th
Page 16 - Motion Control Handle
S200X 25HP & 27HP - 61” Mower DeckTP 300-7333-02-M2-SP7/20076CheckFluid LevelsCheck the Engine Oil Level1. Use the dipstick (A, Figure 8) to check
Page 17 - Neutral Adjustment
S200X 25HP & 27HP - 61” Mower Deck7/2007 7TP 300-7333-02-M2-SPCheck the MowerAssemblyCheck Torque - Mower Blades1. Park the machine on a flat, lev
Page 18 - Parking Brake
S200X 25HP & 27HP - 61” Mower DeckTP 300-7333-02-M2-SP7/20078Install the Mower Deck(72” Models)1. Park machine on a flat, level surface and engage
Page 19
S200X 25HP & 27HP - 61” Mower Deck7/2007 9TP 300-7333-02-M2-SPCheck Deck Rod Timing1. Park machine on a flat, level surface. Disengage thePTO, st
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