Briggs & Stratton 583447 Specifications

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HYDRAMASTER
Corporation
11015 47th Avenue W, Mukilteo, WA 98275
Machine Serial Number________________________
Copyright© 2012
HYDRAMASTER© Corporation
Mukilteo, Washington
MAN-45068 Rev. 0 (182-068)
No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic, photocopying or electronic
retrieval systems) without the express written permission of the HYDRAMASTER© Corporation. All rights reserved.
Revised March 23, 2012
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1 2 3 4 5 6 ... 169 170

Summary of Contents

Page 1 - HYDRAMASTER

HYDRAMASTER Corporation 11015 47th Avenue W, Mukilteo, WA 98275 Machine Serial Number________________________ Copyright© 2012 HYDRAMASTER© Co

Page 2

Boxxer 427HydraMaster CorporationFuel Pump AssemblyB4627 Rev—

Page 3 - Table of Contents

Boxxer 427 Page 3-1HydraMaster CorporationOperating InstructionsBoxxer 427Section 3-1START UP1. Perform daily and periodic maintenance as specified in

Page 4

Page 3-2 Boxxer 427HydraMaster Corporation10. Set cleaning pressure at desired level.Suggested SettingsCarpet Cleaning: 300 – 400 psi;Hard Surface:

Page 5

Boxxer 427 Page 3-3HydraMaster Corporation8. Set the temperature to desired level.9. If used, turn PUMP OUT switch to “ON” (switch light will be illum

Page 6 - List of Figures

Page 3-4 Boxxer 427HydraMaster CorporationShut Down1. Flush clear water through the chemical system for 10 seconds. Turn offthe chemical flowmeter.2.

Page 7

Boxxer 427 Page 3-5HydraMaster CorporationExhaust Diverter SystemThe exhaust diverter system consists of two components; the diverter valve and thepum

Page 8

Page 3-6 Boxxer 427HydraMaster CorporationAdjustment After Installation:Machines that are equipped with a diverter valve may need adjustment after the

Page 9 - Quick Reference

HydraMaster CorporationFreeze GuardBoxxer 427Section 4-1FREEZE GUARD PROCEDURE:To freeze guard your machine:1. Start the machine.2. Spray all of the w

Page 10 - Boxxer 427

Page 4-2 Boxxer 427HydraMaster Corporation6. Spray the antifreeze and water mix out of the machine and into a containerto reclaim the solution. Run t

Page 11 - General Information

Boxxer 427 Page 4-3HydraMaster CorporationFREEZE PROTECTION OF THE PUMP-IN SYSTEM1. Drain the fresh water tank.2. Remove the garden hose adapter from

Page 12 - Page 1-2 Boxxer 427

Page 4-4 Boxxer 427HydraMaster CorporationThis page intentionally left blank.

Page 13 - Precautions

HydraMaster CorporationGeneral InformationSection 1-1This manual contains installation and operation instructions as well as informationrequired for p

Page 14 - Page 1-4 Boxxer 427

HydraMaster CorporationWater andChemical SystemBoxxer 427Section 5-1This high pressure chemical system has been designed to be simple and troublefree.

Page 15 - Boxxer 427 Page 1-5

Page 5-2 Boxxer 427HydraMaster Corporationb. When the chemical begins to flow through the flowmeter, with the flowindicator reading maximum flow for a

Page 16 - Page 1-6 Boxxer 427

Boxxer 427 Page 5-3HydraMaster CorporationFigure 5-1 Chemical Pump AssemblyC-6555 Rev -Chemical Pump Assembly Parts ListItem Part Number Descript

Page 17 - System Operation

Page 5-4 Boxxer 427HydraMaster CorporationThis page intentionally left blank

Page 18 - Machine Specifications

Boxxer 427 Page 5-5HydraMaster CorporationFigure 5.2, Solution Flow DiagramD5736 Rev A

Page 19 - Boxxer 427 Page 1-9

Boxxer 427 Page 5-6HydraMaster CorporationFigure 5.3, Chemical FLow DiagramD5736, Rev A

Page 20 - Spare Parts Recommendation

Boxxer 427 Page 5-7HydraMaster CorporationFigure 5.4 Exhaust, Vacuum, Coolant & APO FLow DiagramD5736, Rev A

Page 21 - Boxxer 427 Page 1-11

Boxxer 427 Page 5-7HydraMaster Corporation1.0. Machine overheats and shuts down1.1. Primary orifice or filter screen is restricted. Remove and ins

Page 22 - Responsibilities

Page 5-8 Boxxer 427HydraMaster CorporationPage 5-92.5.1. Cleaning tool jet is too large or worn out. Inspect jet. Replace if necessary.2.5.2. Cleani

Page 23 - Boxxer 427 Page 1-13

Boxxer 427 Page 5-9HydraMaster Corporation2.4. Chemical metering valve is faulty or partially obstructed. Inspect valve and clean orreplace as nec

Page 24 - Vehicle Preparation

Page 1-2 Boxxer 427HydraMaster CorporationThe manufacturer uses this symbol throughout the manual to warn of possibleinjury or death.This symbol is us

Page 25 - Boxxer 427 Page 1-15

Page 5-10 Boxxer 427HydraMaster CorporationThis page intentionally left blankPage 5-11

Page 26 - Page 1-16 Boxxer 427

Boxxer 427 Page 6-1HydraMaster CorporationHigh Pressure Pump-MaintenanceBoxxer 427Section 6-1DAILYCheck the oil level and the condition of the oil.

Page 27 - Boxxer 427 Page 1-17

Page 6-2 Boxxer 427HydraMaster CorporationServiceThe next few pages explain how to disassemble and inspect all easily-serviceableparts of the pump.Do

Page 28 - Preparation

Boxxer 427 Page 6-3HydraMaster CorporationFigure 6-1 Servicing the ValvesRemoving the High Pressure Manifold1. Using an M6 allen wrench, remove al

Page 29 - Local Water Precautions

Page 6-4 Boxxer 427HydraMaster CorporationTo avoid damage to either plunger or seal, keep the manifold properlyaligned with the ceramic plungers when

Page 30 - Page 1-20 Boxxer 427

Boxxer 427 Page 6-5HydraMaster CorporationReinstall the Ceramic Plungers:1. Examine the sealing washer on the plunger retainer and replace it if it

Page 31 - Boxxer 427 Page 1-21

Page 6-6 Boxxer 427HydraMaster CorporationFigure 6-2 Pump AssemblyD-5574 Rev D111635261081912291232526201427222413232415918723244281721

Page 32 - Page 1-22 Boxxer 427

Boxxer 427 Page 6-7HydraMaster CorporationPump Assembly Parts ListItem Part Number Description Qty1 000-111-041 Pump, Hydra Pump V - Boxxer 427 12

Page 33 - Boxxer 427 Page 1-23

Page 6-8 Boxxer 427HydraMaster CorporationHigh Pressure System Troubleshooting1.0. Will not come up to normal cleaning pressure1.1. Pressure adjusting

Page 34 - Machine Assemblies

Boxxer 427 Page 6-9HydraMaster Corporation3.0. PSI gauge reads normal; low pressure from wand3.1. There is a restriction in the cleaning tool. Ins

Page 35 - Page 1-26 Boxxer 427

Boxxer 427 Page 1-3HydraMaster CorporationPrecautionsAlthough this unit has been factory adjusted, it may require additional adjustmentsto achieve o

Page 36 - Boxxer 427 Page 1-27

Page 6-10 Boxxer 427HydraMaster CorporationThis page intentionally left blank

Page 37 - Page 1-28 Boxxer 427

HydraMaster Corporation1/18/00Boxxer 427Section 7-1Figure 7-1 Valve AssemblyC3652ITEM PART NO. DESCRIPTION QTY1 169-058 Valve, s/s HM Solution 12 167

Page 38 - Boxxer 427 Page 1-29

Page 7-2 Boxxer 427HydraMaster CorporationFigure 1-2 Solution Valve AssemblyB1234ITEM PART NO. DESCRIPTION QTY1 600-012-001 Valve Body Sub Assembly 1

Page 39 - Page 1-30 Boxxer 427

Boxxer 427 Page 7-3HydraMaster CorporationFigure 1-3 Valve Stem AssemblyB3743ITEM PART NO. DESCRIPTION QTY1 107-129 Plunger, HM Solution Valve 12

Page 40 - Boxxer 427 Page 1-31

Page 7-4 Boxxer 427HydraMaster CorporationFigure 1-4 Hydra Hoe Wand AssemblyC2660

Page 41 - Page 1-32 Boxxer 427

Boxxer 427 Page 7-5HydraMaster CorporationHydra Hoe Wand Assembly Parts ListITEM PART NO. DESCRIPTION QTY1 173-001 Wand Kit, 12" s/s Truckmoun

Page 42 - Boxxer 427 Page 1-33

Page 7-6 Boxxer 427HydraMaster CorporationThis page intentionally left blank

Page 43 - Page 1-34 Boxxer 427

Boxxer 427 Page 8-1HydraMaster CorporationVacuum SystemBoxxer 427Section 8-1The vacuum pump in this machine is commonly referred to as a ‘positive dis

Page 44 - Boxxer 427 Page 1-35

Page 8-2 Boxxer 427HydraMaster CorporationThe vacuum tank is protected from overflowing by a vacuum tank float killswitch. The switch is not activate

Page 45 - Page 1-36 Boxxer 427

Boxxer 427 Page 8-3HydraMaster CorporationVacuum SystemTroubleshooting1.0. Weak vacuum at wand. Gauge reads normal (10" to 12" withhoses &a

Page 46 - Boxxer 427 Page 1-37

Page 1-4 Boxxer 427HydraMaster CorporationACID RINSE AGENTS: The increased demand for “clear water” rinsing results inthe need for special care when u

Page 47 - Page 1-38 Boxxer 427

Page 8-4 Boxxer 427HydraMaster Corporation5.1. The machine has been unused for a period on time and the blower was notproperly lubricated when it was

Page 48 - Boxxer 427 Page 1-39

HydraMaster Corporation04/20/04Boxxer 427 Page 9-1Engine TroubleshootingBoxxer 427Section 9-11.0.Will not turn over1.1. There is a loose or corroded b

Page 49 - Page 1-40 Boxxer 427

Page 9-2 Boxxer 427HydraMaster Corporation2.1. Recovery tank is full. Empty the tank.2.2. Recovery tank float is defective. Disconnect float. If en

Page 50 - Boxxer 427 Page 1-41

Boxxer 427 Page 9-3HydraMaster Corporation3.5. There is a mechanical problem with the engine. Have engine inspected by a qualifiedengine service t

Page 51 - Page 1-42 Boxxer 427

Page 9-4 Boxxer 427HydraMaster Corporation6.5. Inadequate fuel supply to the carburetor. Test the fuel volume at the carburetor byremoving the fuel l

Page 52 - Boxxer 427 Page 1-43

Boxxer 427 Page 10-1HydraMaster CorporationElectrical SystemBoxxer 427Section 10-1The Boxxer electrical system, in keeping with the entire machine con

Page 53 - Page 1-44 Boxxer 427

Page 10-2 Boxxer 427HydraMaster CorporationThis page intentionally left blank

Page 54 - Boxxer 427 Page 1-45

Boxxer 427 Page 10-2HydraMaster CorporationFigure 10 -1 Wiring SchematicD-5738 Rev E

Page 55 - Page 1-46 Boxxer 427

Boxxer 427 Page 10-3HydraMaster CorporationFigure 10-2 Wiring DiagramD-5737 Sht 2, Rev H124 38 7 6 510 9TB-13087A87868522(RED/BLK)53(RED/BLK)21(PU

Page 56 - Boxxer 427 Page 1-47

Boxxer 427 Page 10-4HydraMaster CorporationFigure 10-3 Wiring DiagramD-5737 Sht 3, Rev H[TO FUSE BLOCK @ RING TERMINAL-10 GA.] 20(BLK)20(BLK) 10

Page 57 - Page 1-48 Boxxer 427

Boxxer 427 Page 1-5HydraMaster CorporationHEARING PROTECTION: The Occupational Safety and Health Administration(OSHA) recommends the use of hearing

Page 58 - Boxxer 427 Page 1-49

Boxxer 427 Page 10-5HydraMaster CorporationFigure 10-4 Wiring DiagramD-5737 Sht 4, Rev HHI-PSI MANIFOLD ASSEMBLYWATER BOX ASSEMBLYENGINE STOPFS-

Page 59 - Page 1-50 Boxxer 427

Boxxer 427 Page 10-5HydraMaster CorporationPage 10-6Electrical TroubleshootingNo. Problem/Possible Cause Solution1.0The engine is not charging the bat

Page 60 - Boxxer 427 Page 1-51

Page 10-6 Boxxer 427HydraMaster CorporationThis page intentionally left blank.Page 10-7

Page 61 - Page 1-52 Boxxer 427

Boxxer 427 Page 11-1HydraMaster CorporationMachine MaintenanceBoxxer 427Section 11-1T o avoid costly repairs and down-time, it is imperative to develo

Page 62 - Boxxer 427 Page 1-53

Page 11-2 Boxxer 427HydraMaster CorporationWEEKLY (cont.):• Check pump pulleys.• Check high pressure water lines for wear or chafing.• Check all nuts

Page 63 - Page 1-54 Boxxer 427

Boxxer 427 Page 11-3HydraMaster CorporationAS REQUIRED: DE-SCALINGScale deposits on the interior of the heating system can cause a noticeable loss in

Page 64 - Boxxer 427 Page 1-55

Page 11-4 Boxxer 427HydraMaster CorporationOVERALL MACHINE MAINTENANCEMaintaining the original appearance of your unit is important for two reasons:1.

Page 65 - Page 1-56 Boxxer 427

Boxxer 427 Page 11-5HydraMaster CorporationWEEKLY• Wipe down entire unit as needed.• Apply good coat of auto wax to all painted surfaces inside and ou

Page 66 - Boxxer 427 Page 1-57

Page 11-6 Boxxer 427HydraMaster CorporationThis page intentionally left blank

Page 67 - Page 1-58 Boxxer 427

BOXXER 427 MAINTENANCE LOGMAXHRSDAILY SERVICEOIL RECOMMENDATIONS888888ENGINE OIL - checkPUMP OIL - checkGARDEN HOSE SCREEN - cleanMACHINE - general in

Page 68 - Boxxer 427 Page 1-59

Page 1-6 Boxxer 427HydraMaster CorporationTRANSPORTATION OF FUEL CONTAINERS: Transportation in a vehicle of anyvented fuel container that presently h

Page 70 - Boxxer 427 Page 1-61

Boxxer 427 Page 12-1HydraMaster CorporationHow to Order PartsBoxxer 427Section12-1T o obtain a proper diagnosis of your malfunction, and to order warr

Page 71 - Page 1-62 Boxxer 427

Page 12-2 Boxxer 427HydraMaster CorporationONE FINAL NOTEAny questions you have regarding the warranty program should be directed to the:HydraMaster C

Page 72 - Boxxer 427 Page 1-63

Boxxer 427 Page 13-1HydraMaster CorporationWarranty InformationBoxxer 427Section 13-1T o avoid misunderstandings which might occur between machine ow

Page 73 - Page 1-64 Boxxer 427

Page 13-2 Boxxer 427HydraMaster CorporationCHEMICAL SYSTEM:• Use of improper chemical.• Failure to use water softener in hard water area.• Operating m

Page 74 - Boxxer 427 Page 1-65

Boxxer 427 Page 13-3HydraMaster CorporationWARRANTY PROCEDUREWarranty coverage is available to you through your local Distributor.If you have moved to

Page 75 - Page 1-66 Boxxer 427

Page 13-4 Boxxer 427HydraMaster CorporationThis page intentionally left blank

Page 76 - Boxxer 427 Page 1-67

Boxxer 427 Page 14-1HydraMaster CorporationAccessoriesBoxxer 427Section 14-1Genuine HydraMasterAccessories & DetergentsThis section of your Owners

Page 77 - Page 1-68 Boxxer 427

Page 14-2 Boxxer 427HydraMaster Corporation

Page 78 - Boxxer 427 Page 1-69

Boxxer 427 Page 15-1HydraMaster CorporationProduct UpdatesBoxxer 427Section 15-1

Page 79 - Page 1-70 Boxxer 427

Boxxer 427 Page 1-7HydraMaster CorporationSystem OperationThe Boxxer heat exchanger system is a highly engineered cleaning plant designedby HydraMas

Page 80 - Boxxer 427 Page 1-71

Page 15-2 Boxxer 427HydraMaster CorporationThis page intentionally left blank

Page 81 - Page 1-72 Boxxer 427

Page 1-8 Boxxer 427HydraMaster CorporationMachine SpecificationsFrame: 26"W x 45"L x 41"HAluminum Cast with Baked-on Epoxy FinishWeight

Page 82 - Boxxer 427 Page 1-73

Boxxer 427 Page 1-9HydraMaster CorporationRecovery Tank: 70 Gallon Aluminum, Epoxy FinishCleaning Wand: Stainless SteelReplaceable GripRebuildable S

Page 83 - Page 1-74 Boxxer 427

Boxxer 427HydraMaster Corporation

Page 84 - Boxxer 427 Page 1-75

Page 1-10 Boxxer 427HydraMaster CorporationSpare Parts RecommendationDowntime in the unit can be very expensive, because your truckmounted unit iscapa

Page 85 - Page 1-76 Boxxer 427

Boxxer 427 Page 1-11HydraMaster CorporationSpare Parts List (078-340)PART NO DESCRIPTION QTY056-001 Fuse, 10 amp 2056-008 Fuse, 15 amp 2056-010 Fus

Page 86 - Boxxer 427 Page 1-77

Page 1-12 Boxxer 427HydraMaster CorporationResponsibilitiesThe Purchaser’s responsibilities are:Prior to arrival of unit, install s” exterior plywood

Page 87 - Page 1-78 Boxxer 427

Boxxer 427 Page 1-13HydraMaster CorporationCORRECT INSTALLATION INCLUDES:• Vehicle of proper load carrying capacity (recommendation: 3/4 ton).• Inst

Page 88 - Boxxer 427 Page 1-79

Page 1-14 Boxxer 427HydraMaster CorporationVehicle PreparationWhen selecting a truck, remember the preferable vehicle for a Boxxer 427installation is

Page 89 - Page 1-80 Boxxer 427

Boxxer 427 Page 1-15HydraMaster CorporationPLACEMENT OF UNIT IN VEHICLEThere are two recommended unit placements:SIDE DOOR:Most installations are si

Page 90 - Boxxer 427 Page 1-81

Page 1-16 Boxxer 427HydraMaster CorporationMachine Tie Down CleatsSecure the machine to the floor of the van with the four tie down cleats provided.Th

Page 91 - Page 1-82 Boxxer 427

Boxxer 427 Page 1-17HydraMaster CorporationDo not use a portable propane tank inside of the truck or van. It is dangerousand illegal in most states

Page 92 - Boxxer 427 Page 1-83

Page 1-18 Boxxer 427HydraMaster CorporationHigh Altitude OperationPreparationTo have your machine run at it’s peak performance; you may have to make a

Page 93 - Page 1-84 Boxxer 427

Boxxer 427 Page 1-19HydraMaster CorporationLocal Water PrecautionsThe quality of water varies greatly. Many areas have an excess of minerals in the

Page 94 - Boxxer 427 Page 1-85

Boxxer 427HydraMaster CorporationTable of ContentsTable of ContentsList of FiguresQuick ReferenceGENERAL INFORMATION ...

Page 95 - Page 1-86 Boxxer 427

Page 1-20 Boxxer 427HydraMaster CorporationHARD WATER AREA MAPThe following map defines areas in the United States which compromise fluid relatedcompo

Page 96 - Cleaning and Chemicals

Boxxer 427 Page 1-21HydraMaster CorporationThis cleaning rinse water, recovered into your unit’s vacuum tank, contains materialssuch as detergents.

Page 97 - Page 2-2 Boxxer 427

Page 1-22 Boxxer 427HydraMaster CorporationThis page intentionally left blank

Page 98 - Boxxer 427 Page 2-3

Boxxer 427 Page 1-23HydraMaster CorporationFigure 1-5 Hard Water Map

Page 99 - Page 2-4 Boxxer 427

HydraMaster CorporationBoxxer 427 Page 1-25Machine Assembliesand Parts ListsFigure 1-6 Machine Assembly - Front View - Left SideD-5570 Rev B25347

Page 100 - Operating Instructions

HydraMaster CorporationPage 1-26 Boxxer 427Figure 1-7 Machine Assembly - Front View - Right SideD-5570 Rev B6

Page 101 - Page 3-2 Boxxer 427

HydraMaster CorporationBoxxer 427 Page 1-27Figure 1-8 Machine Assembly - Rear View - Right SideD-5570 Rev B

Page 102 - Boxxer 427 Page 3-3

HydraMaster CorporationPage 1-28 Boxxer 427Machine Assembly Parts ListItem Part Number Description Qty1 610-001-033 Assembly, Frame - Boxxer 427 (Fig

Page 103 - Page 3-4 Boxxer 427

HydraMaster CorporationBoxxer 427 Page 1-29Figure 1-9 Frame Assembly - Front View - Left SideD-5571 Rev D

Page 104 - Exhaust Diverter System

HydraMaster CorporationPage 1-30 Boxxer 427Figure 1-10 Frame Assembly - Front View - Right SideD-5571 Rev D61581911109 1110ITEM 3 SUPRESSED IN THIS

Page 105 - Page 3-6 Boxxer 427

Boxxer 427HydraMaster CorporationOPERATING INSTRUCTIONS ... Section 3Start Up ...

Page 106 - Freeze Guard

HydraMaster CorporationBoxxer 427 Page 1-31Figure 1-11 Frame Assembly - Rear View - Left SideD-5571 Rev D161718192120141314134151718193251161615

Page 107 - Page 4-2 Boxxer 427

HydraMaster CorporationPage 1-32 Boxxer 427Frame Assembly Parts ListItem Part Number Description Qty1 000-055-168 Frame, Steel - Welded - Boxxer 427 1

Page 108 - Boxxer 427 Page 4-3

HydraMaster CorporationBoxxer 427 Page 1-33Figure 1-12 Engine Assembly - Rear ViewD-5572 Rev G220128991118756459222726242523281433132341313212121

Page 109 - Page 4-4 Boxxer 427

HydraMaster CorporationPage 1-34 Boxxer 427Figure 1-13 Engine Assembly - Front ViewD-5572 Rev GEngine Assembly Parts ListItem Part Number Descriptio

Page 110 - Chemical System

HydraMaster CorporationBoxxer 427 Page 1-35Engine Assembly Parts ListItem Part Number Description Qty6 000-047-026 Thermostat, Stock B&S 27HP 1

Page 111 - Page 5-2 Boxxer 427

HydraMaster CorporationPage 1-36 Boxxer 427Figure 1-14 Exhaust AssemblyD-5580 Rev C98765413112117161716211231321141113182625261825324102712122212282

Page 112 - Boxxer 427 Page 5-3

HydraMaster CorporationBoxxer 427 Page 1-37Exhaust Assembly Parts ListItem Part Number Description Qty1 Fig. 1-15 Assembly, Diverter Valve Actuator

Page 113 - Page 5-4 Boxxer 427

HydraMaster CorporationPage 1-38 Boxxer 427Diverter Valve Actuator Assembly Parts ListItem Part Number Description QtyFigure 1-15 Diverter Valve Actu

Page 114 - Boxxer 427 Page 5-5

HydraMaster CorporationBoxxer 427 Page 1-39Figure 1-16 Blower AssemblyD-5573 Rev HBlower Assembly Parts ListItem Part Number Description Qty91412

Page 115 - Boxxer 427 Page 5-6

HydraMaster CorporationPage 1-40 Boxxer 427Blower Assembly Parts ListItem Part Number Description Qty3 Fig. 1-20 Assembly, Water Box - Boxxer 427 14 F

Page 116 - Boxxer 427 Page 5-7

Boxxer 427HydraMaster CorporationVACUUM SYSTEM ... Section 8Blower Troubleshooting

Page 117 - Troubleshooting

HydraMaster CorporationBoxxer 427 Page 1-41Figure 1-17 Pump AssemblyD-5574 Rev D111635261081912291232526201427222413232415918723244281721

Page 118

HydraMaster CorporationPage 1-42 Boxxer 427Pump Assembly Parts ListItem Part Number Description Qty1 000-111-041 Pump, Hydra Pump V - Boxxer 427 12 00

Page 119 - Page 5-10

HydraMaster CorporationBoxxer 427 Page 1-43Figure 1-18 Chemical Pump AssemblyC-6555 Rev AChemical Pump Assembly Parts ListItem Part Number Descri

Page 120 - Page 5-11

HydraMaster CorporationPage 1-44 Boxxer 427Figure 1-19 Pump Mounting Bracket AssemblyD-5766 Rev F161719141520131271111107101196351918299881721222324

Page 121 - High Pressure Pump

HydraMaster CorporationBoxxer 427 Page 1-45Pump Mounting Bracket Assembly Parts ListItem Part Number Description Qty1 000-174-032 Washer, 3/8"

Page 122 - Page 6-2 Boxxer 427

HydraMaster CorporationPage 1-46 Boxxer 427Figure 1-20 Water Box AssemblyD-5575 Rev H210191022232022231295101614810111321212617173727244199651852511

Page 123 - Boxxer 427 Page 6-3

HydraMaster CorporationBoxxer 427 Page 1-47Water Box Assembly Parts ListItem Part Number Description Qty1 000-159-107 Tank, Poly Water Box - Modifi

Page 124 - Page 6-4 Boxxer 427

HydraMaster CorporationPage 1-48 Boxxer 427Figure 1-21 Dash Upper Assembly - Front ViewD-5576 Rev A63478212914109101513

Page 125 - Boxxer 427 Page 6-5

HydraMaster CorporationBoxxer 427 Page 1-49Figure 1-22 Dash Upper Assembly - Rear ViewD-5576 Rev A119815165

Page 126 - Page 6-6 Boxxer 427

HydraMaster CorporationPage 1-50 Boxxer 427Dash Upper Assembly Parts ListItem Part Number Description Qty1 000-100-141 Panel, Upper Dash - Boxxer 427

Page 127 - Boxxer 427 Page 6-7

Boxxer 427HydraMaster CorporationList of FiguresFig. 1-1 Plywood Installation... 1-14Fig. 1-2 Astroturf

Page 128 - Troubleshooting

HydraMaster CorporationBoxxer 427 Page 1-51Figure 1-23 Dash Guage Panel AssemblyD-5585 Rev C16171811387193226 54141222321151010132032011 12 2111

Page 129 - Boxxer 427 Page 6-9

HydraMaster CorporationPage 1-52 Boxxer 427Dash Guage Panel Assembly Parts ListItem Part Number Description Qty1 000-100-150 Panel, Dash Gauge - Boxxe

Page 130 - Page 6-10 Boxxer 427

HydraMaster CorporationBoxxer 427 Page 1-53Figure 1-24 Dash Lower Assembly - Front ViewD-5577 Rev E418131592922241171121516

Page 131 - Cleaning Wand Parts

HydraMaster CorporationPage 1-54 Boxxer 427Figure 1-25 Dash Lower Assembly - Rear ViewD-5577 Rev EDash Lower Assembly Parts ListItem Part Number Des

Page 132 - Page 7-2 Boxxer 427

HydraMaster CorporationBoxxer 427 Page 1-55Dash Lower Assembly Parts ListItem Part Number Description Qty3 000-052-096 Insert, #F23 (1/8" FPT

Page 133 - Boxxer 427 Page 7-3

HydraMaster CorporationPage 1-56 Boxxer 427Figure 1-26 By-Pass Valve AssemblyC-5581 Rev C51682491213131011571493

Page 134 - Page 7-4 Boxxer 427

HydraMaster CorporationBoxxer 427 Page 1-57By-Pass Valve Assembly Parts ListItem Part Number Description Qty1 000-052-128 Nipple, 3/8" NPT x 3

Page 135 - Boxxer 427 Page 7-5

HydraMaster CorporationPage 1-58 Boxxer 427Figure 1-27 Hi-PSI Manifold AssemblyC-5582 Rev A11586471231014129136

Page 136 - Page 7-6 Boxxer 427

HydraMaster CorporationBoxxer 427 Page 1-59Hi-PSI Valve Assembly Parts ListItem Part Number Description Qty1 000-090-057 Manifold, Hi-PSI - Boxxer

Page 137 - Vacuum System

HydraMaster CorporationPage 1-60 Boxxer 427Figure 1-28 Electrical Control Panel AssemblyC-5583 Rev D211121612161215126511138117182121212220212091910

Page 138 - Page 8-2 Boxxer 427

Boxxer 427HydraMaster CorporationFig. 1-23 Dash Guage Panel Assembly ... 1-51Fig. 1-24 Lower Dash Assembly - Front V

Page 139

HydraMaster CorporationBoxxer 427 Page 1-61Electrical Control Panel Assembly Parts ListItem Part Number Description Qty1 000-100-137 Panel, Electri

Page 140 - Miscellaneous

HydraMaster CorporationPage 1-62 Boxxer 427Figure 1-29 Coolant Heat Exchanger AssemblyD-5578 Rev A131211235613465981413131313131077

Page 141 - Engine Troubleshooting

HydraMaster CorporationBoxxer 427 Page 1-63Coolant Heat Exchanger Assembly Parts ListItem Part Number Description Qty1 000-038-043 Heat Exchanger,

Page 142 - Page 9-2 Boxxer 427

HydraMaster CorporationPage 1-64 Boxxer 427Figure 1-30 Blower Heat Exchanger AssemblyD-5579 Rev B11121131368910711131110 89524244

Page 143 - Boxxer 427 Page 9-3

HydraMaster CorporationBoxxer 427 Page 1-65Blower Heat Exchanger Assembly Parts ListItem Part Number Description Qty1 000-038-055 Core, Blower Heat

Page 144 - Page 9-4 Boxxer 427

HydraMaster CorporationPage 1-66 Boxxer 427Figure 1-31 Top Cover AssemblyD-5586 Rev ATop Cover Assembly Parts ListItem Part Number Description Qty45

Page 145 - Electrical System

HydraMaster CorporationBoxxer 427 Page 1-67Figure 1-32 Machine Right Side Cover AssemblyD-5762 Rev -1 000-041-419 Cover, Right Side Machine - Box

Page 146 - Page 10-2 Boxxer 427

HydraMaster CorporationPage 1-68 Boxxer 427Machine Left Side Cover Assembly Parts ListItem Part Number Description QtyFigure 1-33 Machine Left Side C

Page 147 - Boxxer 427 Page 10-2

HydraMaster CorporationBoxxer 427 Page 1-69Figure 1-34 70 Gallon Universal Recovery Tank AssemblyD-6860 Rev B394035684042435229222192911103731383

Page 148 - Boxxer 427 Page 10-3

HydraMaster CorporationPage 1-70 Boxxer 42770 Gallon Univesal Recovery Tank Assembly Parts ListItem Part Number Description Qty1 000-159-128 Tank, 70

Page 149 - Boxxer 427 Page 10-4

Boxxer 427HydraMaster CorporationFig. 4-1 Recirculation Fitting ... 4-1Fig. 5-1 Chemical Pump Assembl

Page 150 - Boxxer 427 Page 10-5

HydraMaster CorporationBoxxer 427 Page 1-7170 Gallon Universal Recovery Tank Assembly Parts ListItem Part Number Description Qty32 000-143-132 Scre

Page 151 - Electrical Troubleshooting

HydraMaster CorporationPage 1-72 Boxxer 42770 Gallon Universal Recovery Tank Cover Assembly Parts ListItem Part Number Description QtyFigure 1-35 70

Page 152 - Page 10-7

HydraMaster CorporationBoxxer 427 Page 1-73Figure 1-36 100 Gallon Universal Recovery Tank w/ APO AssemblyD-6983 Rev A2281920972931532HIDDEN1815HI

Page 153 - Machine Maintenance

HydraMaster CorporationPage 1-74 Boxxer 427100 Gallon Universal Recovery Tank Assembly Parts ListItem Part Number Description Qty1 000-159-129 Tank, 1

Page 154 - Page 11-2 Boxxer 427

HydraMaster CorporationBoxxer 427 Page 1-75100 Gallon Universal Recovery Tank Assembly Parts ListItem Part Number Description Qty31 000-143-002 Scr

Page 155 - Boxxer 427 Page 11-3

HydraMaster CorporationPage 1-76 Boxxer 427100 Gallon Universal Recovery Tank Cover Assembly Parts ListItem Part Number Description QtyFigure 1-37 10

Page 156 - Page 11-4 Boxxer 427

HydraMaster CorporationBoxxer 427 Page 1-77Figure 1-38 Vacuum Relief Valve Assembly (Collector Box)C-7156 Rev -75318 26491110

Page 157 - Boxxer 427 Page 11-5

HydraMaster CorporationPage 1-78 Boxxer 427Vacuum Relief Valve Assembly (Collector Box) Parts ListItem Part Number Description Qty1 000-015-182 Bracke

Page 158 - Page 11-6 Boxxer 427

HydraMaster CorporationBoxxer 427 Page 1-79Figure 1-39 Dura-Flow APO Pump AssemblyD-5654 Rev E1615161718192021171910583827613414127466522

Page 159

HydraMaster CorporationPage 1-80 Boxxer 427Dura-Flow APO Pump Assembly Parts ListItem Part Number Description Qty1 000-111-169 Assembly, APO Pump - Ja

Page 160

Boxxer 427HydraMaster CorporationQuick Reference

Page 161 - How to Order Parts

HydraMaster CorporationBoxxer 427 Page 1-81Figure 1-40 Chemical Jug Tray AssemblyC-4945 Rev C925101451038647191012141113157171816

Page 162 - Page 12-2 Boxxer 427

HydraMaster CorporationPage 1-82 Boxxer 427Chemical Jug Tray Assembly Parts ListItem Part Number Description Qty1 000-166-021 Tray, Chemical Jug - Out

Page 163 - Warranty Information

HydraMaster CorporationBoxxer 427 Page 1-83Figure 1-41 Diffueser Filter AssemblyC-6554 Rev -542341Diffuser Filter Assembly Parts ListItem Part Nu

Page 164 - Page 13-2 Boxxer 427

HydraMaster CorporationPage 1-84 Boxxer 427Float Switch w/ Polypropylene Barrel Assembly Parts ListItem Part Number Description QtyFigure 1-42 Float

Page 165 - Boxxer 427 Page 13-3

HydraMaster CorporationBoxxer 427 Page 1-85(To be Added)

Page 166 - Page 13-4 Boxxer 427

HydraMaster CorporationPage 1-86 Boxxer 427(To be Added)

Page 167 - Accessories

Boxxer 427 Page 2-1HydraMaster CorporationCleaning and ChemicalsBoxxer 427Section 2-1Your mobile carpet cleaning plant has been engineered using the l

Page 168 - Page 14-2 Boxxer 427

Page 2-2 Boxxer 427HydraMaster CorporationCLEANING STROKE PROCEDUREPurpose:To eliminate excess moisture remaining in the carpet fiber and the saw toot

Page 169 - Product Updates

Boxxer 427 Page 2-3HydraMaster Corporation

Page 170 - Page 15-2 Boxxer 427

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